Precision Injection Molding
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Insert Molding Services

Insert molding integrates metal terminals, pins and electronic hardware inside plastic parts to eliminate separate assembly work.

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Insert molding plastic components with brass threaded inserts

Metal Inserts Integrated Plastic Composite Solutions

Insert molding encapsulates prefabricated hardware such as brass nuts, metal pins and conductive terminals directly inside plastic during injection, forming a single integrated structural part without subsequent assembly.

Many purchasers rely on manual press-fitting or screw assembly to combine plastic and metal parts. Runde’s precision insert molding eliminates loose-fit risks and cuts assembly labor costs. We deliver robust composite parts for automotive connectors, power tool housings and sensor equipment.

We are not only mold makers but your engineering partner. We analyze insert positioning, shrinkage tolerance and anti-rotation structure to prevent insert shifting and ensure long-term structural reliability for your mass production.

Screws Inserts
Pin Inserts
Contact Terminals
Clip Inserts
Metal Studs
Bearing Bushings

Key Engineering Challenges We Solve in Metal Insert Molding

Prevent Insert Shifting

Custom mold positioning, magnetic and vacuum jig design to keep inserts stable during plastic injection filling.

Avoid Cracks & Voids

DFM wall thickness guidance, insert knurling optimization and balanced gate layout to eliminate plastic cracking and air voids.

High Pull-out & Anti-rotation Performance

Optimize insert surface texture structure to prevent loosening under repeated assembly torque loads.

Consistent Mass Production Tolerance

Automated insert loading, locked molding parameters and Cpk monitoring to maintain stable dimensional accuracy.

Full Material List for Insert Molding

We support a full range of engineering plastics and metal substrates for insert encapsulation, covering standard, reinforced and high-temperature resistant grades for automotive, electronic and industrial applications.

Engineering Plastics

ABS PC PA6 / PA66 PA66 GF PBT PPS POM LCP PPA TPU PP PEEK

Metal Substrates

Brass Copper Carbon Steel Stainless Steel Aluminum

Our Insert Molding Case Studies

Explore our reliable insert molding projects integrating plastic with metal inserts. Each case demonstrates our precise insert positioning, anti-loosening structure design, and stable mass-production quality for composite components.

The projects below feature metal-embedded insert molded parts. For other molding solutions, visit our Injection Molding and Two-Shot Molding pages.

Circuit Carrier Component

Circuit Carrier Component

Process: Insert injection molding

Post-process: None

Industry: Automotive Interior

Material: PA6-GF30

Tolerance: ±0.05mm

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Fan Housing For Power Equipment

Fan Housing For Power Equipment

Process: Insert injection molding

Post-process: None

Industry: Outdoor Power Equipment

Material: PA6-GF30

Tolerance: ±0.05mm

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Chainsaw Main Housing

Chainsaw Main Housing

Process: Insert injection molding

Post-process: Heat staking

Industry: Outdoor Power Equipment

Material: PA6-GF30

Tolerance: ±0.05mm

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